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Diligent Micro Controls
Diligent Micro Controls


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Offering you a complete choice of products which include infrared gas burner, air monoblock gas burners, auto ignited gas burners, gas curtain burner, ratiocon air regulator and protection relays.

Infrared Gas Burner

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Infrared Gas Burner
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We offer infra Red Gas Burners. The medium wave infra rd burner is provided with perforated ceramic tile or braided wire mesh of special material which facilitates complete burning of the gas within the burner. Due to its unique design, there is no combustion below or above the tile or mesh. This also minimizes the production of flue gases as there is no excess of air.

 

Use of infra red radiation enables following crucial heating effects:

 

  • Infra red is known for its penetrative nature, it does not need air to heat an object
  • It effectively heats the object placed in front of it
  • This facilitates extremely low consumption of gas for the net output
  • Quick and effective heating
  • Consequential improvement in cost and quality

 

Infra Red gas burners are entirely automated for close loop control and have wide control range of 1:5. Different types of infra red gas burners are as follows:

 

  • Ceramic Burner - In this burner, combustion takes place within the perforated ceramic tile which after turning orange emits medium wave infra red radiations (2.4 micron). Its source temperature is 950 deg C and it develops thermal power up to 120 KW/esq. (max). The product finds applications in industries such as; Textile, Paint, Powder Coating and Process Heating.
  • Metal Fiber Burner - In this burner, combustion takes place within the thin mesh of special steel which turns reddish orange and emits medium wave infra red radiations (2.2 micron). Its source temperature is 1050 deg C and it develops thermal power up to 200 KW/esq. (max). It finds applications in industries such as; Textile, Paint, Powder Coating, Process Heating, Paper Drying and Coil Coating.
  • Porous Burner - In this burner, combustion takes place within the perforated tile which has two levels of perforations. While the lower region has medium size pores, the upper region has large size pores. Gas/Air mix enters the ower region where it gets pre heated and finally burns in the upper region. The heat removal from the combustion zone is mainly by radiation, conduction and convection. Also, this tile turns bright white at full power and gives out short wave infra red radiations (1.7 micron). Its source temperature is 1450 deg C and it develops thermal power up to 1000 KW/esq.(max). It finds applications in industries such as; Paper drying, Paint, Powder Coating, Process Heating and Coil Coating
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Air Monoblock Gas Burners

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Air Monoblock Gas Burners
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Our range of air mono block gas burners is offered with an incorporated centrifugal blower which has suction damper for supplying combustion air. Also, a cylindrical blast tube of accurate dimensions is fixed on the discharge port of the blower. This blast tube carries assembly of gas pipe, ignition electrode and flame rod.

 

Some other details about the product are listed below:


  • Gas solenoid valve is installed at one end of the gas pipe where as its other end is blind and carries a specially perforated disc called “Diffuser Plate”.
  • Small holes are made along the periphery of the pipe to allow gas discharge, these holes are close to the plate but slightly on the inner side.
  • The gas coming out from these holes comprehensively mixes with air discharged by the blower and the resultant mixture comes out uniformly through the diffuser plate.
  • When air / gas proportion is correctly set, it can be ignited by a small spark. A Single Pole electronic ignition transformer of 100% duty cycle and ignition electrode, are used to produce this spark just in front of the diffuser plate.
  • Another electrode, called the flame electrode, is placed through diffuser plate in such a manner that it makes contact with the flame to collect ions in it.

 

Our Autocon burner controllers are used to monitor the safety inter locks such as Air Pressure Switch, switch blower, ignition transformer and gas solenoid valve. These products are available in various sizes starting from 50,000 k cal/hr to 5 lac k cal/hr. These can also be fabricated optionally with mono-block type gas solenoid valve which has two valves in series, mechanical and flow control valve. While the First valve is fast acting, the second valve is slow opening.

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Auto Ignited Gas Burners

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Auto Ignited Gas Burners
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We deal in Auto ignited Gas Burners. We also offer auto ignited and monitored pilot burner which is basically an iar aspirated small size burner. The burner operates at around 600 mbar gas pressure and produces a typical sleek pencil like flame. Our product has mounted ignition electrode and flame electrode which convert it into fully auto-ignited and monitored pilot burner. The main application of the product is in hydrogen furnaces for facilitating combustion of hydrogen at the inlet and the outlet of the conveyor based system.

Features:


  • Precision engineered
  • Checked for being gas leak proof
  • Highly efficient
  • Hassle free operation
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Ratiocon Air Regulator

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Ratiocon Air Regulator
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Proper combustion of fuel needs adequate proportions of air and fuel which is known as Stoichometric Ratio. However, in working conditions, this proportion does not remain same due to various physical parameters that are linked with the burner and its components, such as blower and fuel pump. Our product is useful in marinating this proportion which is crucial to efficient combustion of fuels. Earlier, this was achieved mechanically by using adjustable profile cams. Each cam corresponded to different operating point and was attuned for specified air/fuel ratio to ensure proper combustion.

 

Some of the specifications about the product are as follows:

 

  • 2-10V dc from process controller is divided in 16 steps
  • Signal at each step is modified by adjustable multiplier of that step and made available at out put as 4 – 20 mA or 2 – 10 v dc signal
  • Multiplier is settable over 0.5 to 1.5
  • Separate retransmitted 4 – 20 mA or 2 – 10 V signal is available for controlling the combustion Air
  • Ratiocon works on either 110 V or 230 V +/-10%, 1 phase ac supply
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Protection Relays

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Protection Relays
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We have also developed protection relays for DC loads which are available in three types i.e. instantaneous, time-delayed and jam.

 

The product is applicable for a number of DC loads, some of which are listed below:

 

  • DC motor
  • DC generator
  • Rectifier sets
  • DC electromagnet

 

All the types of the equipment are similar to the AC type relays. These products operate from 75 mV standard DC shunt and require auxiliary supply for their operation. Optionally the relay can also be customized to work with User-specified shunt.

 

Diligent Protector Shear Pin Replacement:

 

We offer a unique and useful range of protectors which is specifically designed for shear pin replacement. The shear pin is known to unfasten the motor from the load by breaking itself when the load increases beyond the threshold level. However, inherent uncertainties of the material quality are associated with the replacement of shear pin which renders it relatively unreliable.


Our range of replacement for shear pin is unique and efficient and it has following pertinent features:

 

  • Precise and repeatable protection
  • Provision to adjust the protection level which enables to match the protection to the load
  • Can be made auto reset type or manual reset type
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Gas Curtain Burner


The organization also has the requisite expertise in designing, supplying and exporting Gas Curtain Burners which are fabricated by using quality assured components. These products are characterized for emitting curtain like flame which covers the entire area of the furnace floor. This burner is also well-suited for automation with ionization flame monitoring. The gas curtain burner is mainly used in front of the door of the carburizing furnace.


Features:


  • Precision engineered
  • Checked for being gas leak proof
  • Highly efficient
  • Hassle free operation

 


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Infrared Tube Heater

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UV Flame Detector

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Infrared Heaters

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Infrared Sensors

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Photoelectric Sensor

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Thermocouple Welders

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Infrared Radiant Burner

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IR Sensor

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Infrared Gas Heater

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Call Us: +91-8079452687
Diligent Micro Controls
Mohan Supe (Partner)
Bhatia Compound-2, L. B. S. Marg, Thane West ,
Mumbai - 400602, Maharashtra, India
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